TPU Layflat Hose
TPU Layflat Hose is made from extruded thermoplastic polyurethane (TPU) with excellent wear and tear properties. The reinforcement is circular woven filament polyester yarn.
High-Pressure TPU Layflat Hose (1"-16") | Heavy-Duty Discharge Hose Manufacturer
Are you tired of standard PVC discharge hoses cracking, bursting, or wearing out prematurely under harsh site conditions? As a leading TPU layflat hose manufacturer, we supply premium-grade polyurethane layflat hoses engineered to withstand the toughest fluid transfer environments. Utilizing advanced "thru-the-weave" extrusion technology, our TPU hose integrates a high-tenacity polyester reinforcement jacket with a heavy-duty ester-based TPU coating, delivering 3 to 5 times greater abrasion resistance than standard PVC layflat lines.
PVC vs. TPU Layflat Hose: Why Industrial Leaders Switch
| Feature | Standard PVC Hose | Our Premium TPU Hose |
|---|---|---|
| Abrasion Resistance | Low (Wears out quickly on rocky terrain) | Extreme (3-5x longer lifespan) |
| Working Pressure | Max 3-8 bar | High Pressure (Up to 20 bar) |
| Size Availability | Limited large diameters | Broad Range (1" up to 16") |
| Lifespan & ROI | High replacement frequency | Long-term durability, lower total cost |
Technical Specifications & Sizing Chart
Our high-pressure TPU layflat hose is available in custom lengths and configurations to meet global industrial standards.
- Bore Size Range: 1" to 16" (DN25 to DN400) for large-volume industrial flow.
- Working Pressure Options: 10 bar (145 PSI) / 13 bar (188 PSI) / 16 bar (232 PSI) / 20 bar (290 PSI).
- Minimum Order Quantity (MOQ): 200 meters.
- Temperature Tolerance: -20°C to +70°C (-4°F to +158°F).
- Standard Roll Lengths: 10m, 20m, 50m, 100m (Custom continuous lengths up to 200m+ available on request).
- Chemical Compatibility: Highly resistant to oils, fuels, hydrocarbons, hydrolysis, UV, and microbial growth.
Key Benefits of Our Polyurethane Layflat Hose
1. Unmatched Pressure & Burst Resistance
Every single production batch undergoes strict hydraulic testing at 3x working pressure. With ratings up to 20 bar, this heavy-duty TPU hose manages intense fluid surges without swelling or rupturing.
2. Premium Interlayer Adhesion
No more delamination. Our computerized quality control ensures an inseparable bond between the TPU layers and the inner fabric, maintaining a minimum peel strength of 25N/25mm.
3. Cost-Efficient Logistics & Rapid Deployment
Despite its ruggedness, our TPU water transfer hose is significantly lighter than thick rubber discharge hoses. It coils tightly into a compact footprint, slashing your international ocean freight costs and making onsite deployment fast and easy.
Industrial Applications & Global Use Cases
This heavy-duty discharge hose is the trusted solution for high-volume, high-pressure fluid transfer worldwide:
- Mining & Aggregates: Open-pit pit dewatering, abrasive sludge pumping, and high-head water transfer.
- Oil & Gas Fracking: Rapid-setup water transfer lines for hydraulic fracturing fields.
- Construction & Municipal: High-flow emergency bypass pumping, deep well dewatering, and sewer line operations.
- Disaster Relief: High-volume emergency flood relief and municipal water supply deployment.
Frequently Asked Questions
What is the minimum order quantity (MOQ) for your TPU layflat hose?
Our standard Minimum Order Quantity (MOQ) is 200 meters per size. This allows us to optimize the extrusion line settings and maintain competitive factory-direct pricing for international bulk buyers.
Can you customize the hose lengths and fittings?
Yes. While our standard lengths are 10m, 20m, 50m, and 100m, we can manufacture custom continuous lengths. We also provide factory-fitted couplings, including Camlock, Storz, and Bauer fittings, ready for immediate deployment.
Why is ester-based TPU preferred for this layflat discharge hose?
Ester-based TPU offers superior mechanical properties, particularly exceptional tensile strength and maximum abrasion resistance against rocks, sand, and gravel, making it ideal for mining and fracking.
Customization & OEM Service
ShengYa supplies TPU Layflat Hose to distributors, hose assemblers and OEM equipment builders worldwide. We support full customization on every order:
- Size & specification: non-standard bore, wall thickness, length or pressure rating built to your drawing or sample.
- Material & construction: compound, cover colour, reinforcement and helix options selected to match the conveyed medium.
- Branding: printed or embossed logo, part number and barcode, plus private-label packaging.
- Assembly: cut lengths, fitted couplings, clamps and pre-assembled hose sets ready to install.
- Documentation: material certificate, dimensional and pressure-test reports supplied on request.
Typical MOQ is 500 m (or 500 pcs for fittings) per size for customized production and lower for stocked items. Standard lead time is 15–25 days, and samples are available for evaluation before bulk order.
